Zero Point System

Break the limits of traditional clamping with XY-Global’s Zero Point System. Designed to replace outdated T-slot tables, our Zero-point Positioning System is easy to use and cuts setup and changeover times by 95%+, turning hours of downtime into minutes of high-output machining. Achieve a flawless <0.005mm repeatability and seamless modular flexibility. It is the core solution for any facility looking to minimize costs, maximize equipment uptime, and master rapid fixture changeovers.

So Easy to Use, From 2 Hours to 3 Minutes, Turn Downtime into Dollars 😊

Traditional T-Slot Steps XY-GLOBAL Zero-Point System Operations Efficiency Difference
  • 1. Clean Tabletop
  • 2. Handling & Rough Positioning
  • 3. Alignment (Hardest)
  • 4. Clamping & Verification
  • 5. Re-touching Tools
  • 6. Start Program
  • 7. End Program
  • 1. Unlock
  • 2. Load
  • 3. Clamp
  • 4. Machine
  • Slightly Faster ↑
  • 50% Faster ↑
  • 100% Faster ↑
  • 100% Faster ↑
  • 100% Faster ↑
Feature Traditional T-Slot Tables (The Old Way) XY-GLOBAL Zero-Point System (The Efficient Way)
Operational Difficulty ✘ Extremely Complex: Heavily dependent on manual skill and operator experience. ✔ Simplified & Standardized: Physical guiding for true "Plug-and-Play" operation.
Setup Time ✘ 2+ Hours: Wasted on manual cleaning, positioning, and tedious dialing-in. ✔ 3 Minutes: Instant locking via pins; setup time reduced by 95%+.
Precision Consistency ✘ Unstable: Hard to guarantee consistency; requires constant manual re-adjustments. ✔ Guaranteed: Constant 0.005mm repeatability without human error.
Processing Flexibility ✘ Poor: Machines must stop for hours to rebuild fixtures and switch lines. ✔ Extremely High: Supports off-line setup for rapid, modular line changeovers.
Machine Utilization ✘ Low (30%–50% Idle): Machines sit unproductive during long setup and tool-setting phases. ✔ High: Converts downtime into "high-value machining time," maximizing ROI.

Technical Advantages of Zero Point System at XY-GLOBAL

① Z-datum Functionality: Z-datum with cleaning and inspection function.
② Positioning Precision: Flexible tapered surface, precise positioning, and repeat positioning accuracy < 0.005mm.
③ Safety & Reliability: The tightening force comes from mechanical self-locking to maximize safety and reliability.
④ Physical Footprint: Compact design with minimal external dimensions.
⑤ Pneumatic Performance: Combined pneumatic function where the chuck unlocks and lifts the pallet or workpiece; 6bar air pressure can increase lift by up to 150kg for 1mm.
⑥ Contamination Control: Raised collar reduces contamination of the chuck.
⑦ Material Durability: Stainless steel construction, suitable for milling, turning, grinding, EDM machining, and all kinds of lathe work.
⑧ Clamping Power: Pneumatic turbocharger function with a maximum tightening force of up to 15,000N.

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From Milling to EDM: One Universal Clamping Solution for the Entire Production Line

Milling Processing

  • Instant, precise material exchange
  • Seamless cross-machine functionality
  • Maximum rigidity for heavy milling through 15,000N

Turning Processing

  • Maximize lathe efficiency and high-speed rotation stability
  • Ensure <0.005mm repeatability
    with a compact footprint for restricted lathe workspaces.

Grinding Processing

  • Eliminate cumulative errors
  • Protect against abrasive dust by the stainless steel build and raised collar
  • 15,000N force dampens vibrations for mirror-like finishes

EDM Processing

  • Ensure high reliability while submerged with specialized drainage holes for efficient fluid discharge
  • Shield the chuck from fine erosion particles and contaminants